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基于AMESim的预压缩容腔四象限泵流量脉动仿真分析
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山东大学海洋研究院

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中图分类号:

TH322

基金项目:

山东省重点研发计划(重大科技创新工程)(2022CXGC020201)、国家自然科学基金面上项目(62420005132103)、山东省自然科学基金(ZR2020QE154、ZR2020YQ37),


Simulation and analysis of flow pulsation in a precompressed volumetric four-quadrant pump based on AMESim
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Affiliation:

Institute of Marine Science and Technology,Shandong University,Qingdao,Shandong

Fund Project:

Shandong Province Key R&D Program (Major Science and Technology Innovation Project)、National Natural Science Foundation of China、Shandong Provincial Natural Science Foundation

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    摘要:

    流量脉动是影响泵工作性能的重要因素,以海工装备中的四象限泵应用为背景,提出改进四象限泵预压缩容腔的方法来降低流量脉动。以工程中常用的9柱塞40mL/r排量泵为例,利用AMESim仿真软件建立预压缩容腔9柱塞泵整体仿真模型,明确了预压缩容腔结构的作用机理。在此基础上,提出双阻尼孔通道预压缩容腔结构并建立相应的AMESim模型,研究改进预压缩容腔结构各参数对四象限泵流量脉动抑制效果,确定改进预压缩容腔体积为500mL,阻尼孔C1为3mm,阻尼孔C2为2mm时为降低流量脉动的最优参数,最后,仿真分析改进预压缩容腔四象限泵整体转速、斜盘倾角、柱塞倾角、油液特性等关键参数对流量脉动的影响,结果表明油液的含气量特性是对四象限泵流量脉动产生较大影响的要素。与传统四象限泵相比,所提出的改进预压缩容腔四象限泵在抑制流量脉动方面具有更好的效果。

    Abstract:

    Flow pulsation significantly impacts pump performance. In the context of offshore equipment employing four-quadrant pumps, enhancing the precompression chamber emerges as a viable approach to mitigate flow pulsation. This study focuses on proposing methods to ameliorate the precompression chamber of a commonly used 9-plunger 40mL/r displacement pump in engineering applications. Using the AMESim simulation software, we constructed a comprehensive simulation model of the 9-plunger pump integrated with a precompression chamber, elucidating the structural mechanisms governing the precompression chamber. Building upon this foundation, we introduce the novel double damping hole channel precompression chamber structure. Subsequently, an associated AMESim model is established to investigate the impact of various parameters within this improved chamber structure on suppressing flow pulsation in four-quadrant pumps. Our findings indicate that an optimal configuration for reducing flow pulsation involves a 500mL volume for the improved precompression chamber, with damping hole C1 set at 3mm and damping hole C2 at 2mm.Further, we conducted a simulation analysis encompassing the overall speed, swash plate speed, and flow rate of the four-quadrant pump. This investigation culminated in an exploration of key parameters—including overall speed, swash plate inclination, plunger inclination, and oil characteristics—aimed at discerning their influence on flow pulsation in the modified precompressed volumetric four-quadrant pump. Notably, our results highlight that gas content characteristics within the oil wield significant influence over the flow pulsation of the four-quadrant pump. In comparison to the traditional four-quadrant pump, our proposed improved pre-compressed volumetric four-quadrant pump demonstrates superior efficacy in mitigating flow pulsation.

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  • 收稿日期:2024-01-22
  • 最后修改日期:2024-03-11
  • 录用日期:2024-03-19
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