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大倍径可变阻尼镗杆设计及减振特性分析
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作者单位:

1.齐齐哈尔大学机电工程学院;2.哈尔滨工业大学机电工程学院;3.中国船舶集团有限公司第七〇三研究所

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TH122

基金项目:

黑龙江重大科技成果转化项目(CG20A006);黑龙江省省属高等学校基本科研业务费科研项目(135509412)


Design and vibration reduction characteristics analysis of a large length-to-diameter ratio variable damping boring bar
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Affiliation:

1.School of Mechatronics Engineering,Qiqihar University;2.School of Mechanical Engineering, Harbin Institute of Technology;3.No.703 Research Institute of CSSC

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    摘要:

    长轴类零件的内孔加工一直是机械切削领域中的难题,其内孔质量的好坏直接决定了零件的性能。工件内孔通常使用大倍径镗杆进行加工,由于镗杆长径比过大,整体刚度会大幅降低,这时镗杆将会产生振动。镗杆的振动直接影响工件的表面质量,严重时将导致工件报废。所以研究降低深孔切削振动的减振镗杆具有重要意义。现设计了一种可变阻尼动态减振器的新型镗杆,并对其基本参数进行了计算。基于双自由度动力学模型,分析了镗杆的减振特性,得到了不同阻尼比在不同激励频率下镗杆振动的变化规律。提出了简单可靠的变阻尼的减振方法,通过调整阻尼大小可以获得最佳的减振性能。

    Abstract:

    The inner hole machining of long axis parts has always been a difficult problem in the field of mechanical cutting, and the quality of the inner hole directly determines the performance of the parts. The inner hole of the workpiece is usually processed using a large diameter boring bar. Due to the large length-to-diameter ratio of the boring bar, the overall stiffness will be greatly reduced, and the boring bar will produce vibration. The vibration of the boring bar directly affects the surface quality of the workpiece, and in severe cases, it can lead to the workpiece being scrapped. Therefore, researching vibration damping boring bars that reduce vibrations in deep hole machining is of significant importance. A new type of boring bar with variable damping dynamic damper has been designed, and its basic parameters have been calculated. Based on a two degree of freedom dynamic model, the vibration reduction characteristics of a boring bar were analyzed, and the variation patterns of boring bar vibration under different damping ratios and excitation frequencies were obtained. A simple and reliable variable damping vibration reduction method has been proposed, which can achieve the best vibration reduction performance by adjusting the damping size.

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历史
  • 收稿日期:2024-01-26
  • 最后修改日期:2024-03-05
  • 录用日期:2024-03-13
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