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基于BP神经网络的工程机械液压系统自动故障诊断研究[ ]
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1.华中科技大学机械科学与工程学院;2.中石油江汉机械研究所有限公司

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Research on automatic fault diagnosis of continuous pipe work machine based on BP neural networks

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1.School of Mechanical Science Engineering,Huazhong University of Science and Technology;2.Jianghan Machinery Research Institute Limited Company of CNPC

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    摘要:

    工程机械液压系统由于其结构复杂,会不可避免地出现故障。常规检测方法为人工检测,过程费时费力。本文对工程机械液压系统进行建模并简化,结合BP神经网络学习故障数据,以解决传统检测方法费时费力的问题。在管路系统中安装了压力和流量监测仪以跟踪数据,通过调整选定元件的参数来模拟故障情况,并记录监测仪的数据。这些数据经过整理后,采用主成分分析法进行信息抽取和降维,以便作为神经网络的输入。同时,手动标注元器件在当前状态下是否存在故障,作为训练标签。对每个元件均构建了一个独立的神经网络模型,用于学习输入数据与标签之间的关系。对测试数据的预测结果显示,对于阀和泵,准确率分别达到98.61%和96.52%,表明模型具有较高的准确率。

    Abstract:

    Due to the complex structure of the Construction Machinery Hydraulic System, failures are inevitable. In the past, manual inspection combined with downtime maintenance was a time-consuming and labor-intensive method. In this paper, we modeled and simplified the hydraulic system of construction machinerythe, which was combined with the BP neural network to learn the fault data. Pressure and flow monitors were installed in the pipeline system to track operational data. Fault conditions were simulated by modifying the parameters of selected components, and the data from these monitors were recorded. After organizing this data, principal component analysis (PCA) was employed to extract information and reduce dimensionality for use as input to neural networks. Additionally, the current operational status of the components, whether faulty or not, was manually labeled to serve as the ground truth labels. For each component, a separate neural network was constructed to learn the relationship between its input data and the corresponding labels. Results obtained on the test set show a high accuracy rate of 98.61% for valves and 96.52% for pumps.

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历史
  • 收稿日期:2024-01-06
  • 最后修改日期:2024-03-07
  • 录用日期:2024-03-19
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