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集装箱波纹板四缸同步举升器液压系统设计与仿真
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沈阳工业大学机械工程学院

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TH137

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Design and Simulation of Hydraulic System for Four-Cylinder Synchronous Lifting Device for Container Corrugated Panels
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College of Mechanical Engineering,Shenyang University of Technology,Shenyang Liaoning110027

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    摘要:

    摘要:为满足企业对集装箱波纹板焊接的需求,实现焊接时板材的精确定位控制,设计了集装箱波纹板四缸同步举升器液压系统。通过使用AMESim软件,构建了包含伺服阀与外负载在内的液压系统位置控制系统模型,并对其进行了仿真分析,分析结果显示,通过采用比例伺服阀控制液压缸的同步方法,并结合积分分离PI及前馈的复合控制策略,动态同步误差可以控制在±0.4mm以内,稳态同步误差可以控制在±0.3mm之内。设计方案能够满足设备研制要求,通过这个液压系统位置控制系统模型的仿真分析,验证设计的可行性,并为实际的生产过程提供了有力的支持。同时可以根据仿真结果进行优化调整,以进一步提高系统的性能和稳定性。

    Abstract:

    Abstract: In order to To meet the demand for welding corrugated panels for containers and achieve precise positioning control of the panel during welding, a hydraulic system for a four-cylinder synchronized lifting device for container corrugated panels has been designed. Using the AMESim software, a hydraulic system position control system model was constructed, including a servo valve and external load, and was subjected to simulation analysis. The analysis results showed that by employing a proportional servo valve to control the synchronization of the hydraulic cylinders, and incorporating a composite control strategy of integral-separate PI and feedforward, the dynamic synchronization error can be controlled within ±0.4mm, and the steady-state synchronization error can be controlled within ±0.3mm. The design scheme can meet the requirements of equipment development. Through simulation analysis of this hydraulic system position control system model, the feasibility of the design is verified, providing strong support for the actual production process. Additionally, optimization adjustments can be made based on the simulation results to further improve the system's performance and stability.

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历史
  • 收稿日期:2024-01-04
  • 最后修改日期:2024-03-07
  • 录用日期:2024-03-25
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