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实验教学用可调阻尼液压减振器的解析设计
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山东省优质专业学位教学案例库建设项目(SDYAL2023113);2023年度山东省教育发展研究微课题(FC120);山东理工大学研究生教育质量提升计划项目(222069)


Analytical Design of an Adjustable Hydraulic Damper for Experiments Teaching Application
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    摘要:

    现有可调阻尼减振器存在成本高、可靠性难保证等诸多缺陷,故汽车平顺性实验中常采用“更换不同被动阻尼减振器”方法测试阻尼对平顺性的影响,但此方法实验周期长、效率低且易造成减振器连接部件损坏。针对此问题,研制一种可调阻尼液压减振器,通过步进电机驱动芯杆与活塞杆相对转动调控节流孔而实现阻尼调节。提出基于汽车悬架系统最佳阻尼比的可调阻尼液压减振器解析设计方法,设计可调阻尼液压减振器的速度特性曲线、阻尼可调区域及阀系参数,并建立阻尼比、可调节流孔面积及步进电机转角间的函数关系。在此基础上,搭建样机并进行台架实验。结果表明:阻尼力实验值与要求值相对偏差小于2.0%,疲劳寿命是实验标准要求的2.1倍以上,表明此减振器满足性能和可靠性要求,说明所提可调阻尼液压减振器解析设计方法的有效性。此减振器用于汽车平顺性实验中可有效提高实验效率且避免减振器连接部件损坏,且可推广应用到减振特性实验及汽车半主动悬架实验等。

    Abstract:

    In the vehicle ride comfort experiment,due to the high cost and difficulty in ensuring reliability of existing adjustable damping dampers,the method of′replacing different passive dampers′ is usually used to test the impact of the damping.However,this method has a long experiment cycle,the efficiency is low,and the connecting parts of dampers are easy to be damaged.Thus,an adjustable damping hydraulic damper was developed.The damping adjustment was realized by regulating the orifice area through the relative rotation of the core rod and the piston rod driven by a stepping motor.An analytical design method for adjustable damping hydraulic dampers based on the optimal damping ratio of vehicle suspension systems was proposed.The speed characteristic curve,the damping adjustable region and valve system parameters of adjustable damping hydraulic dampers were designed,and the functional relationship among the damping ratio,the adjustable flow hole area and stepper motor angle was established.Then,a prototype was built and a performance test was carried out.The results show that the relative deviations of the damper forces between the experimental values and the required are less than 2.0%,the fatigue life meets the experimental standard requirements by more than 2.1 times,indicating that the damper meets the performance and reliability requirements,the effectiveness of the proposed analytical design method is demonstrated.This damper can effectively improve the efficiency of vehicle smoothness experiments and avoid damage to the connecting components of dampers.It can also be widely applied to vibration reduction characteristic experiments and vehicle semi-active suspension experiments.

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赵雷雷,于曰伟,张浩,刘秀清,王松.实验教学用可调阻尼液压减振器的解析设计[J].机床与液压,2024,52(18):102-109.
ZHAO Leilei, YU Yuewei, ZHANG Hao, LIU Xiuqing, WANG Song. Analytical Design of an Adjustable Hydraulic Damper for Experiments Teaching Application[J]. Machine Tool & Hydraulics,2024,52(18):102-109

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  • 在线发布日期: 2024-10-11
  • 出版日期: 2024-09-28
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