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面向切削力修正的机床主轴回转精度预测实验分析
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河南省高等学校重点科研项目(20B430012)


Experimental Analysis of Machine Tool Spindle Rotation Accuracy Prediction for Cutting Force Correction
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    摘要:

    为了提高机床控制精度,设计一种可以精确预测面向切削力修正的主轴回转精度分析方法。为验证回转精度预测准确性,建立一套不需要通过标准球实现的主轴回转精度分析系统,可以针对具体切削工况开展主轴回转精度测试。研究结果表明:随着进给速率和切削深度改变,形成了具有规律性的同步误差,切深受到同步误差因素的影响程度最大,而进给速度次之。受切削载荷影响,主轴回转精度显著改变,同步误差和切削载荷具有正相关关系。在变进给及变切宽条件下,测试结果与仿真结果相近, 最大误差为0.2 μm。设定切宽12 mm与进给速度1 200 mm/min时,分离得到的圆度误差与100 r/min空转时圆度误差相比相吻合。

    Abstract:

    In order to improve the control accuracy of machine tool,a method of analyzing spindle rotation accuracy was designed,which could accurately predict cutting force correction.In order to verify the accuracy of rotary accuracy prediction,a set of spindle rotary accuracy analysis system without standard ball was established,the spindle rotation precision test could be carried out according to the specific cutting conditions.The results show that with the change of feed rate and cutting depth,regular synchronization error is formed.The cutting depth is the most affected by the synchronization error factor,and the feed speed is the second.Under the influence of cutting load,the spindle rotation accuracy changes significantly,and the synchronization error is positively correlated with the cutting load.Under variable feed and variable cutting width,the test results are similar to the simulation results,maximum error is 0.2 μm.The roundness error obtained with the condition of cutting width 12 mm and feed speed 1 200 mm/min is consistent with the roundness error at 100 r/min idling.

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孙备,张玲玲,李峰,赵凯绅,王翠芳.面向切削力修正的机床主轴回转精度预测实验分析[J].机床与液压,2024,52(6):93-96.
SUN Bei, ZHANG Lingling, LI Feng, ZHAO Kaishen, WANG Cuifang. Experimental Analysis of Machine Tool Spindle Rotation Accuracy Prediction for Cutting Force Correction[J]. Machine Tool & Hydraulics,2024,52(6):93-96

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  • 在线发布日期: 2024-04-08
  • 出版日期: 2024-03-28