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基于FEM的超高压液压顶升装置力学特性分析
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湖南省科技厅重点研发计划项目(2020GK2049);湖南省教育厅项目(22B0265);衡阳市科技计划项目(202002071982)


Mechanical Characteristic Analysis of Ultra-high Pressure Hydraulic Jacking Apparatus Based on FEM
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    摘要:

    液压顶升装置各部件在超高压下的力学特性是影响其性能的主要因素,也是超高压技术的难题。采用有限元方法研究超高压液压顶升装置各部件的材料、内径、厚度等不同时,其液压系统刚度、模态、固有频率、位移、应力的变化规律。有限元计算结果与压力试验结果较为接近,验证了有限元模型及边界条件的有效性。结果表明:液压弹簧刚度随液压缸内径增大而增加、随振幅增加而下降,其影响随内径增加而减少;系统前3阶固有频率随地面强度增大而增加;Bonded工况极限应力值最小,Frictionless工况极限应力最大,极限应力随地面强度增加而减少;C20地面时,最大位移随摩擦因数增加而增加,最大应力随地面强度增加而增加;C30地面时,最大位移随摩擦因数增大先增后减,其位移、应力临界摩擦值分别为0.43、0.59;结构钢地面时,极限位移显著减少。液压缸同长度不同位置极限位移差值随地面强度而增加;液压缸底端应力值随地面强度增加而增加;液压缸外表面一孔侧位移均小于二孔侧,且极限位移更靠近顶端,并交替出现极值。分析了超高压液压装置的应力-应变过程,为其结构设计、密封设计及使用提供了参考。

    Abstract:

    Mechanical characteristics of the component in ultra-high pressure hydraulic jacking system are the main factor that affects its performance,which are the key challenges in UHP technology.The FEM was used to research the change rules of the hydraulic system stiffness,modal,natural frequency,displacement and stress under different material,diameter and thickness of each component in ultra-high pressure hydraulic jacking systems.The finite element calculation results are relatively close to the pressure test results,which verified the effectiveness of the finite element model and boundary conditions.The results show that the hydraulic spring stiffness is increased with the increase of inner diameter of cylinder,but decreased with the increase of amplitude,the effect is decreased with the increase of inner diameter;the system natural frequencies before the 3rd are increased with the increase of ground strength;the threshold stress in Bonded conditions is minimum,but it is maximum in Frictional condition,ultimate stress is decreased with the increase of ground stress;the maximum displacement is increased with the increase of frictional coefficient,the maximum stress is increased with the increase of ground strength on the C20 ground;the maximum displacement first increases and then decreases with the increase of frictional coefficient on the C30 ground,the critical frictional coefficient values on displacement and stress are 0.43,0.59 respectively;the ultimate displacement is significantly reduced by structural steel surface;the ultimate difference of displacement increases with the ground stress in the same length of hydraulic cylinder of different side;the ultimate stress of hydraulic cylinder bottom increases with the increase of ground stress,the displacement of hydraulic cylinder in sideⅡis larger than sideⅠ,the ultimate displacement is closer to the top,and the extreme value is alternating.The study investigates the stress and strain of hydraulic jacking apparatus under ultra-high pressure,providing references on design of its structure,seal and applications.

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赵映辉,陈雪林,刘安民.基于FEM的超高压液压顶升装置力学特性分析[J].机床与液压,2023,51(18):52-60.
ZHAO Yinghui, CHEN Xuelin, LIU Anmin. Mechanical Characteristic Analysis of Ultra-high Pressure Hydraulic Jacking Apparatus Based on FEM[J]. Machine Tool & Hydraulics,2023,51(18):52-60

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  • 在线发布日期: 2023-10-09
  • 出版日期: 2023-09-28