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基于单向流固耦合的混流泵减重技术研究
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上海市地方能力建设项目(20090503000);长三角科技创新项目(CSJ-202109230958);上海应用技术大学协同创新基金(XTCX2021-12)


Research on Weight Reduction Technology of Mixed Flow Pump Based on Unidirectional Fluid-Solid Coupling
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    摘要:

    混流泵应用轻质材料是减重的主要措施之一。基于CFturbo叶轮机械设计软件开发混流泵,提出在叶轮、导叶中采用不同轻质材料组合的方案,并基于CFD仿真单向流固耦合技术,从混流泵的外特性曲线性能、叶轮及导叶的应力与形变3个方面,对6种组合方案综合评估,验证单向流固耦合技术分析方法对轻质材料在混流泵中应用的可行性。结果表明:不同材料的叶轮对混流泵的性能影响较小;在不同流量下,叶轮与导叶采用不同材料时的最大应力与最大形变分别发生在叶片轮缘处和导叶进口处,并且最大应力值和最大形变量随流量的增加反而减小;叶轮和导叶采用轻质材料的3种可行的组合方案中,混流泵的总质量最小为29.74 kg,减重比达16.86%;最大为32.08 kg,减重比达10.32%。

    Abstract:

    The application of lightweight materials is one of the main measures to reduce weight in mixed-flow pump.A mixed-flow pump was developed based on CFturbo software,and the scheme of using different combinations of lightweight materials in the impeller and guide vane was proposed.Based on CFD simulation of unidirectional fluid-structure coupling technology,six alternative schemes were evaluated comprehensively from the aspects of external characteristic curve performance,stress and deformation of impeller and guide vane,the feasibility of unidirectional fluid-solid coupling technology analysis methods for mixed-flow pumps using lightweight materials was verified.The results show that:the impellers with different materials have little influence on the performance of the mixed flow pump;under different flow rates,the maximum stress and deformation of the impeller and guide vane with different materials occur at the blade rim and guide vane inlet respectively,and the maximum stress and the maximum deformation decrease with the increase of flow rate;in the three feasible combination schemes of impeller and guide vane with light materials,the total mass of the mixed flow pump is at least 29.74 kg,and the weight loss ratio is 16.86%.The maximum weight is 32.08 kg with a weight loss ratio of 10.32%.

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王学敏,裴韩生,丁敏,刘旭辉.基于单向流固耦合的混流泵减重技术研究[J].机床与液压,2024,52(4):162-167.
WANG Xuemin, PEI Hansheng, DING Min, LIU Xuhui. Research on Weight Reduction Technology of Mixed Flow Pump Based on Unidirectional Fluid-Solid Coupling[J]. Machine Tool & Hydraulics,2024,52(4):162-167

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  • 在线发布日期: 2024-03-11
  • 出版日期: 2024-02-28