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基于在线检测的高铁棘轮柔性生产线控制系统设计
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江苏省新型研发机构建设(BM2017008);常州市应用基础研究(CJ20210033)


Design of Control System for High Speed Railway Ratchet Flexible Production Line Based on On-line Detection
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    摘要:

    针对高铁接触网核心部件棘轮在传统加工工艺中,存在二次装夹、加工精度难以保证、生产效率低、关键尺寸需全检和结果可追溯性差等问题,设计了机器人夹具和机床自动翻转工装,利用OMP60测头和对刀仪实现尺寸在线检测,通过FANUC系统的FOCAS函数库采集机床的测量数据,应用Ethernet IP总线柔性调度机器人实现自动上下料,完成了一套棘轮在线检测全自动生产线控制系统,实现了棘轮生产的全自动加工、一次装夹、关键尺寸全检和测量结果的可追溯,生产效率和成品率得到显著提升。

    Abstract:

    In view of the problems existing in the traditional processing technology of the core component ratchet of high-speed railway catenary,such as secondary clamping,difficult to ensure the processing accuracy,low production efficiency,full inspection of key dimensions and poor traceability of results,the robot fixture and automatic CNC turnover fixture were designed,and OMP60 probe and tool detection were used to realize on-line dimension detection.The FOCAS function library of FANUC system was used to collect the measurement data of the CNC,and Ethernet IP bus flexible scheduling robot was used to realize automatic loading and unloading,and a set of automatic production line control system for ratchet on-line detection was completed.The automatic processing,one clamping,full inspection of key dimensions and traceability of measurement results of ratchet production are realized,and the production efficiency and yield are significantly improved.

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庄源昌.基于在线检测的高铁棘轮柔性生产线控制系统设计[J].机床与液压,2023,51(18):173-177.
ZHUANG Yuanchang. Design of Control System for High Speed Railway Ratchet Flexible Production Line Based on On-line Detection[J]. Machine Tool & Hydraulics,2023,51(18):173-177

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  • 在线发布日期: 2023-10-09
  • 出版日期: 2023-09-28